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页数:250

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出版时间:2009-8

价格:28.00元

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isbn号码:9787111277392

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图书标签:

• 电机
• 电机控制
• 电力电子
• 驱动技术
• 工业自动化
• 电气工程
• 电机应用
• 变频器
• 伺服电机
• 节能技术

《机械制造工艺学》：精益制造的基石与实践指南 《机械制造工艺学》是一部深度探索现代机械制造领域核心原理与实践方法的权威著作。本书旨在为机械工程专业的学生、研究人员以及一线工程师提供一套系统、全面且极具指导意义的知识体系，涵盖了从原材料选择到最终产品检验的整个制造链条。它不仅仅是一本理论教材，更是一部贴近生产实际的工具书，帮助读者理解和掌握如何将设计蓝图转化为高品质、高效率的工业产品。 本书的撰写以“精益制造”理念为指导，强调在整个制造过程中最大限度地减少浪费、提高效率、优化资源配置，并最终实现产品质量的持续提升。作者深入浅出地剖析了各种制造工艺的内在逻辑、技术要点、适用范围以及优缺点，并通过大量的案例分析和工程实例，生动展现了理论知识在实际生产中的应用。 第一篇：制造基础与工艺规划 本篇是全书的理论基石，为后续深入探讨具体制造工艺奠定坚实基础。 绪论与制造系统概述： 详细阐述了机械制造的定义、发展历程、重要性以及在现代工业体系中的地位。深入分析了制造系统的构成要素，包括人力、设备、信息、物料和能源，以及它们之间相互作用的复杂关系。本节着重强调了现代制造技术的发展趋势，如数字化、智能化、柔性化和绿色化，为读者构建了一个宏观的制造视角。 零件的工艺分析： 这是工艺规 [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23] [24] [25] [26] [27] [28] [29] [30] [31] [32] [33] [34] [35] [36] [37] [38] [39] [40] [41] [42] [43] [44] [45] [46] [47] [48] [49] [50] [51] [52] [53] [54] [55] [56] [57] [58] [59] [60] [61] [62] [63] [64] [65] [66] [67] [68] [69] [70] [71] [72] [73] [74] [75] [76] [77] [78] [79] [80] [81] [82] [83] [84] [85] [86] [87] [88] [89] [90] [91] [92] [93] [94] 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算和零件设计紧密相连，是制定制造方案的关键环节。本书详细讲解了零件的材料选择、结构特点、技术要求（如尺寸精度、表面粗糙度、硬度等）对制造工艺的影响。通过对零件进行结构工艺性分析，指导读者如何识别和改进零件设计中的不利于制造的因素，从而在设计源头上降低制造成本、提高生产效率和产品质量。 生产类型与工艺规程设计： 针对单件小批、成批生产和大量生产等不同生产类型，分析了各自的特点、适用范围以及对工艺方法选择的影响。本书重点阐述了工艺规程的设计原则、内容和方法，包括操作规程、工时定额、质量检验规程等。读者将学会如何编制详细、准确的加工路线、工序卡片和检验记录，为实现标准化、规范化生产奠定基础。 机械制造工艺装备： 详细介绍了各类制造工艺装备的组成、原理、特点和选用原则，包括夹具、量具、刀具等。本书强调了工艺装备在保证加工精度、提高生产效率和降低劳动强度方面的关键作用，并探讨了如何根据工件形状、尺寸、材料及加工要求合理选择和设计专用夹具、通用夹具以及自动化生产线上的各类工装。 第二篇：金属切削加工工艺 本篇是机械制造的核心内容之一，深入剖析了各种金属切削加工方法。 切削原理与刀具： 详细讲解了切削过程中的基本原理，如切削运动、切削力、切削热、切削加工精度及表面质量等。重点介绍了各种刀具的几何参数、材料、结构以及在不同切削过程中的应用。读者将了解刀具磨损的机理，以及影响刀具寿命的因素，并学习刀具的设计、选择和刃磨方法。 车削加工： 涵盖了外圆车削、内圆车削、端面车削、螺纹车削、成形车削等基本车削操作。详细介绍了车床的结构、操作要领、加工精度及表面粗糙度控制的关键技术。通过实例讲解，读者能够掌握各类零件的车削加工工艺。 铣削加工： 介绍了平面铣削、成形铣削、铣削沟槽、铣削斜面等多种铣削方法。详细阐述了铣床的类型、结构特点、操作方法以及切削参数的选择。本书着重强调了铣削加工在加工复杂形状零件方面的优势。 钻削与镗削加工： 讲解了钻孔、扩孔、锪孔、铰孔、镗孔等孔加工工艺。分析了不同孔加工方法的适用范围、加工精度要求及质量控制要点。读者将了解如何选择合适的刀具和加工参数以获得高质量的孔。 磨削加工： 深入探讨了外圆磨削、内圆磨削、平面磨削、成形磨削等精密磨削技术。详细介绍了磨床的类型、磨削原理、磨具的选择与修整、磨削工艺参数的优化以及如何获得高精度、低表面粗糙度的零件。 其他切削加工： 简要介绍了刨削、插削、锯削、拉削等工艺方法，并根据实际应用场景分析了其特点和适用性。 第三篇：特种加工与成形工艺 本篇介绍了金属切削之外的先进制造技术，拓展了读者的工艺视野。 电加工： 详细讲解了电火花加工（EDM）、电解加工（ECM）、电化学加工（ECM）等工艺的原理、设备、工艺参数选择及应用领域。这些技术在加工硬质合金、高温合金等难加工材料方面具有独特优势。 激光加工： 阐述了激光切割、激光焊接、激光淬火、激光表面强化等激光加工技术的原理、设备、工艺特点和应用。激光加工具有高精度、无接触、适应性强等优点。 超塑性成形与爆炸成形： 介绍了金属材料在高温下发生超塑性变形的机理，以及超塑性成形工艺的设备、模具和工艺流程。爆炸成形则通过爆炸压力实现金属的快速变形，适用于大型复杂结构件的制造。 锻压与冲压： 深入分析了各种锻造（模锻、自由锻）和冲压（落料、冲孔、弯曲、拉深）工艺的原理、设备、模具设计与制造，以及对零件性能的影响。 铸造与焊接： 详细介绍了砂型铸造、金属型铸造、压力铸造等主要铸造方法，以及电弧焊、电阻焊、气体保护焊等常用焊接工艺。本书关注如何控制铸件和焊缝的质量，以及提高宏观生产效率。 粉末冶金： 介绍了粉末冶金的原理、制粉方法、压制与烧结工艺，以及其在制造难熔材料、复合材料和复杂形状零件方面的应用。 第四篇：表面处理与装配 本篇关注如何提升零件的整体性能以及最终产品的集成。 热处理： 详细讲解了退火、正火、淬火、回火等基本热处理工艺的原理、目的、设备及工艺参数。深入分析了热处理对提高材料硬度、强度、韧性及耐磨性的影响。 表面热处理与化学热处理： 介绍了感应淬火、火焰淬火、渗碳、渗氮、渗碳氮等表面改性技术，以及它们在提高零件表面硬度和耐磨性方面的应用。 表面涂层与防护： 阐述了电镀、阳极氧化、化学气相沉积（CVD）、物理气相沉积（PVD）等表面处理技术的原理、工艺流程及防护作用，包括防腐蚀、耐磨损、美观等。 测量与检验： 详细介绍了各种测量工具和测量方法，包括尺寸测量、形位公差测量、表面粗糙度测量以及硬度、金相分析等。重点讲解了测量不确定度、测量误差的分析与控制，以及质量控制图的应用。 装配技术： 涵盖了各种装配方法，如过盈配合、螺纹连接、键连接、销连接等。本书还探讨了自动化装配技术、机器人应用以及装配过程中的质量控制。 本书的特色与价值 《机械制造工艺学》不仅仅是一部知识的汇集，更是一部思想的传递。它强调了工艺工程师的创新能力和问题解决能力，鼓励读者在掌握基本原理的基础上，结合实际生产情况，开发更高效、更经济、更环保的制造方案。 理论与实践紧密结合： 每章内容都从基本原理出发，逐步深入到实际应用，并通过大量图表、数据和工程实例，帮助读者理解抽象的概念。 系统性与全面性： 覆盖了机械制造的各个关键环节，为读者提供了一个完整的知识框架。 前瞻性与创新性： 关注现代制造技术的发展趋势，介绍了许多新兴的制造工艺和技术。 实用性与可操作性： 提供了大量的工艺选择和参数确定方面的指导，可以直接应用于工程实践。 本书的读者群体广泛，既可以作为高等院校机械制造专业本科生和研究生的必读教材，也是机械工程领域从业者提升专业技能、解决生产难题的宝贵参考。掌握《机械制造工艺学》中的知识和方法，意味着掌握了将科学理论转化为实际生产力的核心能力，为推动中国制造业的进步贡献力量。

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